You may wonder,
“How much rust does my car have?” Well, there is
only one way to find out, strip it down to bare metal and
take a look.
How many times has
the classic car buyer been told, “This car has no rust.”
Come on guys, we’re talking about 20, 30, 50 year old cars,
of course they have rust. The question should be how
much and where is the rust and what can be done about it.
Since most rust is
hidden under body filler and paint chemical stripping is our
method of choice for rust removal. E-Coating, an
electrically applied sealer is then used to seal the bare
panels to prevent rust from coming back. This gives
our clients the peace of mind to know their restoration will
stand the test of time.
Want to know more?
Here are the details:
Z- 28 Chemical Bath and E-Coating Process Complete
Sheet
metal parts are baked in an oxygen-deprived oven at
temperatures of 750 – 800.
The
oxygen-deprived chamber is to prevent warpage.
The
oven bakes contaminants, paints, and any
material other than metal into ash.
A
pressure wash with water follows the oven baking
procedure.
The metal
components are then dipped in phosphoric acid.
This
is a 10% solution used to remove rust and
substances turned to ash in the oven.
The
panels are all pressure washed with water after
this treatment.
The metal
components are then dipped into a hot caustic soda
bath.
This
bath is to neutralize the phosphoric acid.
All
panels are then pressure washed with water.
The metal
components are then dipped in an electrolysis
“de-rust” solution.
This
bath is also a low content caustic soda
solution.
This
process removes rust and returns a bright sheen
to the metal.
All
parts are pressure washed with water following
this bath.
The panels
are then treated through electro deposition.
This
process is sometimes referred to as E-Coat or
E-Coating. It is necessary to seal the cleansed
metal and prevent corrosion on all surfaces from
the inside out. This is also a liquid and
electric process.
The
parts are rinsed.
The
parts are treated with zinc phosphate for
corrosion protection. This is a submerged
electro plating process.
The
parts are rinsed.
The
parts are de-ionized.
The
parts are rinsed.
The
parts are positively charged and submerged to
receive a Cathodic Epoxy Coating inside and
out. This coating prevents rust and promotes
paint adhesion.